In terms of performance, efficiency and precision, the Michael Deckel S22 has its own advantages, which is the basis for the economical production and universal re-grinding of precision tools. The S22 Grinding Center works according to DECKEL's patented vertical principle. The tool shaft is upright during operation and the tool changer is integrated. Therefore, compared with the traditional machine tool, the S22 has good stability, high precision, wide application range and easy operation. In addition, the vertical structure has a dynamic advantage. Most conventional machine tools require a longer stroke to adjust to the exact position, while the S22 shaft stroke is primarily used as a grinding stroke. Therefore, the workpiece can be machined to a maximum diameter of 250 mm, a maximum length of about 900 mm (maximum grinding length of 400 mm), and a maximum processing weight of 50 kg. For users, the biggest advantage of the S22 is its high speed, precision and flexibility. The cutting speed on the linear axis can reach 2000mm/min, the maximum speed of the fast direct drive circular shaft A is 600r/min, the maximum speed of the C axis is 60r/min, and the grinding disc and the workpiece are replaced quickly, all of which reduce the auxiliary. Time, which makes the S22P's production efficiency more efficient, is more economical than other machine tools. Direct measurement systems are provided on all axes, especially on round shafts. In practice, such direct drives can be used even without mechanical drive, and run without gaps and wear. It guarantees the high precision and reliability of the machine tool. The tool changer integrated into the machine tool according to the series is an indispensable prerequisite for the economic operation of the machine tool, which can make the machine tool have higher precision and wider application range. The S22P's tool changer operates with a sensor and replaces the grinding disc in the machining process according to the program. It can hold up to 8 grinding tools and each grinding bag can hold 3 grinding discs. The fastest replacement speed is measured in seconds, which reduces the time required to produce chips, and the tool mandrel with the HSK receiver is a guarantee of high precision clamping. The sturdy mineral cast iron base cast from polymer concrete (high quality, good shock absorption) and large-scale guides form the basis for the machine's high precision. The synchronous direct transmission of the grinding wheel shaft has a power of 15kw, and the water cooling device can realize stepless speed regulation in the range of 3000-8000r/min. In contrast to conventional shaft drives, direct drives can operate without mechanical elements such as belts, pulleys or clutches, resulting in lower operating noise, higher operational safety and greatly reduced wear rates. The height of the machine table can be adjusted freely, and the direction can be tilted, so it can adapt to different heights of the machine operator, reducing operator fatigue and increasing safety.
The control of the machine tool is realized by a most modern and efficient CNC card. It has no restrictions on the selection of system parameters and functions, and can adapt to various grinding tasks in an optimal state. Data exchange takes place directly between the computer and the CNC and can be done in real time if needed. With the Look-Ahead function, the axial movement can be adjusted to the optimum position and the axial limit can be identified as early as possible. The computer (Peuium III/800MHz) uses the Microsoft operating system Windows XP professional, which can be upgraded at any time. The maximum size of the hard disk is 10GB, with a floppy drive, CD player and Ethernet interface. In order to achieve production and re-grinding, Deckel offers a wide range of operating procedures for all standard tools, as well as special procedures such as turning tools, spherical special tools or grinding for special customer requirements. program. Here, customers can choose between the powerful software packages Aipperspach & Unger or NUMROTOplus, or ask Deckel to develop the appropriate software for the development of various production parts. Also included are measurement key programs and other ancillary procedures, such as automatic metering disc packs or for calibrating and sizing discs. The integration of the automation unit makes the use of the S22P more economical: the replacement of the workpiece is achieved by a disc-type tool holder that can be individually clamped up to a maximum diameter of 50 mm. There is no limit to the length of the clamp. The chain conveyor developed by DECKEL can accommodate 155 workpieces, which is an alternative sensor conveyor solution.
The control of the machine tool is realized by a most modern and efficient CNC card. It has no restrictions on the selection of system parameters and functions, and can adapt to various grinding tasks in an optimal state. Data exchange takes place directly between the computer and the CNC and can be done in real time if needed. With the Look-Ahead function, the axial movement can be adjusted to the optimum position and the axial limit can be identified as early as possible. The computer (Peuium III/800MHz) uses the Microsoft operating system Windows XP professional, which can be upgraded at any time. The maximum size of the hard disk is 10GB, with a floppy drive, CD player and Ethernet interface. In order to achieve production and re-grinding, Deckel offers a wide range of operating procedures for all standard tools, as well as special procedures such as turning tools, spherical special tools or grinding for special customer requirements. program. Here, customers can choose between the powerful software packages Aipperspach & Unger or NUMROTOplus, or ask Deckel to develop the appropriate software for the development of various production parts. Also included are measurement key programs and other ancillary procedures, such as automatic metering disc packs or for calibrating and sizing discs. The integration of the automation unit makes the use of the S22P more economical: the replacement of the workpiece is achieved by a disc-type tool holder that can be individually clamped up to a maximum diameter of 50 mm. There is no limit to the length of the clamp. The chain conveyor developed by DECKEL can accommodate 155 workpieces, which is an alternative sensor conveyor solution.
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