Abstract Recently, Beijing Wald Superhard Tool Co., Ltd. was invited by the partners to attend the JIMTOF2014-27th Japan International Machine Tool Show held at the Tokyo International Exhibition Center in Japan, which caused a strong response. Beijing Wald Superhard Tool Co., Ltd. and...
Recently, Beijing Wald Superhard Tool Co., Ltd. was invited by the partners to attend the JIMTOF2014-27th Japan International Machine Tool Show held at the Tokyo International Exhibition Center in Japan, which caused a strong response. Beijing Wald Superhard Tool Co., Ltd. is a business partner with a Japanese machine tool professional trading company. The company has nearly 70 years of history, mainly providing customers with "one-stop" overall procurement services, winning many Japanese Business trust. During the Japan International Lathe Exhibition, under the recommendation of the cooperative, Wald met with the heads of a world-renowned Japanese agricultural machinery manufacturing company, after inquiring about the detailed working conditions and processing requirements of the company's production and processing. Wald technicians chose two blades for customer trials: one with the same specifications as the customer's current blade; one with the same specifications as the customer's current blade, but with a slightly larger tool tip arc. The person in charge took the test on the day of bringing back the sample blade. The workpiece material tested was SCM415, after fire treatment, HRC≈57-61, and the processing procedure was light intermittent intermittent machining. The following is the comparison data of the “Walder Conventional Recommendation†test results provided by the person in charge;
The results of this test clearly show that under the premise of ensuring the surface roughness of the workpiece, the Walter blade is used to replace the original brand blade, the efficiency is increased by 50%, and the number of single-head machining workpieces has more than doubled! The first test results made the person in charge of the company both surprised and happy! Exclaimed: "I didn't expect Beijing Wald, a Chinese company to make such a good tool!"
During the 27th Japan International Lathe Exhibition, the head of the company visited the Wald booth and showed great interest in Wald tools. After a round of talks with Wald technicians, the person in charge invited his factory to conduct field visits and exchanges.
After the completion of the Japan International Lathe Exhibition, Wald and a group of 6 people from the cooperative business center immediately went to the factory to communicate with their senior staff. In the communication, the head of the factory in Thailand raised a series of questions to Wald technicians: “How does Wald choose the material of the cutter head? Why are the blades that we used before are easy to chip? How long is the service life of the tool? How does Wald guarantee the welding strength? What is the basis for the recommended cutting parameters?"
In the face of the doubts of the factory personnel, Mr. Zhang Zongchao, the chief engineer of Walter Tools, gave a detailed answer: “Walde started out with precision machining of superhard materials, so Wald’s understanding of superhard materials and their applications is more It is profound. Wald has unique features in selecting materials and applications, and can select the best quality materials according to the material and requirements of the processed workpieces, thus helping customers to maximize the characteristics of the materials. Wald has independently developed the vacuum. Brazing equipment and welding process can better ensure the welding strength.†In addition, Zhang also gave a detailed understanding of the processing conditions and processing parameters of the plant, and rationalized the improvement of machining efficiency and blade service life. Suggest. Through face-to-face, zero-distance communication, factory engineers and business people are hoping to further cooperate with Wald and have full confidence!
After only a few days, the other party optimized the parameters according to the professional advice given by Wald, and tested again with the Mini PCBN blade of the Wald model CNGA120408. The result shows the number of workpieces processed using Wald's blade. Reached 120 pieces / tip! The following is the "Walde optimization parameters" test data provided by the other factory technicians;
The cutting parameters show that the Wald blade increases the feed rate by 36% on the basis of a 50% increase in line speed, and the blade life is increased by 1-3 times. After several times, the company's responsible person has increased the efficiency of the process by at least 70%. Greatly surpassed the processing efficiency of the original PCBN blade used by the company, and perfected the processing requirements!
Through in-depth research on superhard materials and continuous exploration of tool design, Wald pursues the ultimate pursuit of excellence and is committed to turning "Made in China" into "Created in China." In March 2015, the trading company will organize Japanese machinery processing companies to visit Wald and invite Wald to participate in the October 2015 Japan Nagoya Electromechanical Exhibition (MECT). What will be the highlights of Wald? let us wait and see!
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